Development of a control system for chocolate bar packaging machines

What Is Implemented:
  • Modernization of the production process’s control system has been carried out
  • New AllenBradley PLC programs developed (for servo and process parts)
  • New FactoryTalk SCADA system developed

The project implementation period was 2 years. During this time, 8 packaging machines were modernized, as well as the bar transportation system (40 servo systems).

Among the complexities of the project are:

  • Limited time for stopping equipment to replace cabinets
  • Lack of up-to-date documentation for old equipment
  • Lack of sample servo control program
Client:
large international confectionery company
Problematics and Inquiry:
  • Existing control cabinets have exhausted the possibilities for expansion
  • Existence of obsolete and discontinued equipment
  • A mix of three different types of servo systems
  • Lack of convenient visualization and troubleshooting
Tools:
  • Rockwell Automation
Economic effects:
  • Smooth operation of the packaging area was established
  • Reduced downtime through user-friendly visualization and troubleshooting