Development of a control system for chocolate bar packaging machines
What Is Implemented:
- Modernization of the production process’s control system has been carried out
- New AllenBradley PLC programs developed (for servo and process parts)
- New FactoryTalk SCADA system developed
The project implementation period was 2 years. During this time, 8 packaging machines were modernized, as well as the bar transportation system (40 servo systems).
Among the complexities of the project are:
- Limited time for stopping equipment to replace cabinets
- Lack of up-to-date documentation for old equipment
- Lack of sample servo control program
Client:
large international confectionery company
Problematics and Inquiry:
- Existing control cabinets have exhausted the possibilities for expansion
- Existence of obsolete and discontinued equipment
- A mix of three different types of servo systems
- Lack of convenient visualization and troubleshooting
Tools:
- Rockwell Automation
Economic effects:
- Smooth operation of the packaging area was established
- Reduced downtime through user-friendly visualization and troubleshooting